NREL Releases Hybrid Electric Fleet Study
WASHINGTON - The National Renewable Energy Laboratory (NREL), which recently completed a year-long technology evaluation of gasoline hybrid electric trucks in the FedEx fleet, has released its report on the project.
WASHINGTON - The National Renewable Energy Laboratory (NREL), which recently completed a year-long technology evaluation of gasoline hybrid electric trucks in the FedEx fleet, has released its report on the project.
NREL, part of the U.S. Department of Energy, set out to determine the impact of hybridization on fleet vehicle performance, emissions and fuel economy. NREL's Fleet Test and Evaluation Team collected and analyzed data on three gasoline hybrid electric trucks and three conventional diesel trucks used for FedEx parcel delivery service in the Los Angeles area. The team also tested a hybrid and a conventional truck at NREL's Renewable Fuels and Lubricants Research Laboratory in Denver, Colo.
The gasoline hybrid electric trucks produced substantially reduced tailpipe emissions during all drive cycles tested in the laboratory when compared to conventional diesel vehicles. On a drive cycle representing routes with frequent stops and accelerations, the gasoline hybrid electric trucks exhibited a 20-percent improvement in fuel economy while drive cycles representing routes with fewer stops and accelerations demonstrated similar fuel economy to the diesels.
"We conducted this study to show how a gasoline hybrid might perform compared to a conventional diesel truck given that gasoline engines are less efficient than diesel engines and generally not used in heavier vehicles," said Lee Slezak, program manager for DOE's Advanced Vehicle Testing Activity.
Manufactured by Ford, the gasoline hybrid electric trucks feature 5.4L gasoline engines and hybrid propulsion systems produced by Azure Dynamics with 100kW electric motors, regenerative braking and nickel-metal-hydride batteries.
"Southern California continues to experience the worst air quality in the nation, and transitioning heavy-duty vehicle fleets to cleaner-burning vehicle technology is an important element of our overall clean air goals," said Barry R. Wallerstein, executive officer of the South Coast Air Quality Management District.
FedEx Express operates more than 32,000 motorized vehicles in the United States, including 20 gasoline hybrid electric trucks on parcel delivery routes in Los Angeles and Sacramento, Calif. The FedEx Express hybrid fleet, which has driven more than 8 million miles in revenue service, includes an all-hybrid station in Bronx, N.Y., where nearly half of the vehicles are gasoline hybrid electric vehicles.
This evaluation was funded by DOE's Vehicle Technologies Program with additional funding from CALSTART and the South Coast Air Quality Management District.
NREL is the Department of Energy's primary national laboratory for renewable energy and energy efficiency research and development. NREL is operated for DOE by the Alliance for Sustainable Energy LLC.
Originally posted on Automotive Fleet
More Green Fleet

Fleet Forward Conference Introduces One-Day Passes for 2026
New one-day registration gives fleet professionals the flexibility to attend Tuesday, Wednesday, or Thursday, with passes available for $199 through Sept. 18.
Read More →
CALSTART Rebrands as Catalyst Mobility, Will Combine with Forth in 2027
CALSTART has rebranded as Catalyst Mobility and will combine with Forth at the start of 2027. The new organization said it is poised to become one of the world's largest, strongest, and most impactful clean transportation nonprofits.
Read More →
Electric Truck and Charging Programs to Boost Sustainability at NY & NJ Ports
Together, the Port Authority of New York and New Jersey and CALSTART will electrify drayage and terminal operations serving the East Coast’s busiest container port. A pair of incentive programs totaling $45 million has launched to accelerate adoption of zero-emission drayage trucks and terminal tractors.
Read More →
Xos Hub Surpasses One Gigawatt-Hour of Energy Delivered in the Field
A single Xos Hub has surpassed one gigawatt-hour of energy across more than 33,600 charging sessions in the field, demonstrating performance that supports Xos' expansion across new products and markets.
Read More →
Carrier Transicold Launches All-Electric Vector 8200 TRU for Diesel-Free On-Site Cold Storage
Carrier Transicold’s first engineless multi-temperature TRU helps fresh- and frozen-food fleets add supplemental cold storage capacity during seasonal peaks.
Read More →
Narro Trucks Introduces Electric Utility Vehicle
Narro Trucks officially launched its operations on Aug. 20 and hosted a ride and drive to showcase its electric truck, which will be produced in Virginia.
Read More →
Samsung SDI Takes Full Control of GM Battery JV as Indiana Plant Pivots to Energy Storage
Samsung SDI is taking full control of its Indiana battery plant with GM, marking a major shift from the EV-focused joint venture Charged Fleet first covered in 2023.
Read More →
NWSA Taps CALSTART to Administer Zero-Emission Drayage Assistance Program
CALSTART will provide free technical assistance services to drayage fleets serving the Ports of Seattle and Tacoma and looking to transition to cleaner technologies and help decarbonize freight hubs.
Read More →
EV Fleet Reality Check: What Operators Wish They Knew Before Electrifying Their Work Vans
Electric work truck upfits bring new compatibility questions. Learn how parts availability, OEM guidance, power demands, and route planning can affect fleet performance.
Read More →
Peterbilt Expands Sourcewell Partnership with Electric Vehicle Lineup
Peterbilt Motors Company’s cooperative purchasing agreement with Sourcewell and its Canadian partner, Canoe Procurement Group, now includes including Peterbilt's battery-electric vehicle lineup.
Read More →
