Work Truck Logo
MenuMENU
SearchSEARCH

Why Accident Costs Keep Climbing — and What Fleets Can Do About It

Accident costs are spiking for fleets. From repairs to insurance, learn what’s driving the price, and what fleet managers can do to stay ahead.

May 7, 2025
Why Accident Costs Keep Climbing — and What Fleets Can Do About It

Even minor damage can quickly drive up costs with advanced systems now standard.

Photo: Work Truck 

4 min to read


Fleet managers across the country are facing a financial crunch in 2025. Rising repair costs, higher insurance premiums, and complex legal claims are putting more pressure on fleet budgets than ever. 

Ad Loading...

Even as fleets invest in safety technology, the cost of each incident continues to grow.

Ad Loading...

Repairs Are More Expensive Than Ever

Newer vehicles packed with technology are great for safety but expensive for repairs. Even minor damage can quickly drive up costs with advanced systems now standard.

"Unfortunately, we continue to see a steady increase in accident-related repair costs. Overall inflation along with higher labor rates and insurance premiums are a few of the factors increasing repair costs, but technology is having an impact here as well," said Tony Smith, manager of driver safety at Holman.

"Advanced sensors, cameras, LIDAR, etc. are all now found in a growing number of vehicles, and when this technology is damaged in an accident, it can be expensive to repair or replace. Even if these items are not damaged, they’ll likely require recalibration as other vehicle components (i.e., windshield glass) are repaired or replaced," Smith added.

Labor challenges are also making things worse. Fewer skilled repair technicians and increased demand mean fleets are often left with longer wait times and higher shop rates.

"A key point missed as well is the lack of trained shop repair personnel is creating backlogs with work whereby shops, especially dealers, know that they have the upper hand, so they raise labor rates dramatically to cover the cost of their technicians as well as build in higher profit margins to help their bottom lines. Sadly, we all pay for this," said Robert Martines, CEO of Corporate Claims Management (CCM).

Ad Loading...

Insurance Premiums Continue to Climb

Alongside repair costs, fleets also see big jumps in commercial auto insurance premiums.

"There is an anticipated increase in commercial auto rates ranging as high as 15%, with the average rate currently being around 9%, according to Lockton Companies. Notably, safety programs are playing a significant role in mitigating these substantial rate hikes witnessed in recent years within the industry. Carriers now often perceive robust safety programs and protocols as standard practice rather than mere optional extras," said Chris Senica, director of risk management at Enterprise Fleet Management.

In some cases, insurers are reducing their payouts while increasing their rates, putting fleets in a lose-lose situation.

"Insurance companies and brokers have indicated, as of the last two quarters of 2024, that the expenses paid by carriers were almost $1.50 per $1 collected. No company can survive paying more than receipts, so naturally, rates must increase to help recover losses. Along with the increased premiums, insurers are arbitrarily denying paying deserving parties the full reimbursement for losses they rightly deserve," Martines said.

Additional Steps to Manage Costs

Don’t Overlook Parts Pricing Power

From recalibrations to limited-use components, newer vehicle tech creates more complex (and costly) repairs. But part of the solution may start at the spec’ing stage.

“New technologies create benefits and a few obstacles. With the never-ending modifications and vehicle design, one of the most important roles of a fleet manager is knowing what they are buying and the vehicles' capabilities. By doing so, they can quickly identify some of the changes and perhaps adapt their thinking and drivers to the new technology,” said Robert Martines, CEO, Corporate Claims Management.

Martines offered a harsh reality many fleets are now experiencing. "Relating to accident costs, we have seen well-known, very recognizable primary and secondary insurance companies offering 50% reimbursement when they know they are obligated to reimburse the innocent party 100%. This is unfair to the innocent party, including most fleet customers. This practice is unconscionable."

Ad Loading...

Martines shared that a thoughtful review of insurance costs versus actual losses is necessary. 

"A fleet client really needs to perform a detailed analysis of premium costs and paid deductibles and compare those costs to the actual losses incurred. A proactive step is to have a written fleet and safety policy and driver training in place to show the insurance provider that the company is proactive in trying to contain costs and liability claims," he added.

Senica emphasized the importance of a layered approach. 

"To help minimize insurance rate hikes, it’s beneficial for fleets to adopt proactive measures incorporating various strategies. For example, initiatives such as implementing safety programs, utilizing telematics, and incorporating dash cams are essential starting points in risk mitigation," Senica shared. "Demonstrating a strong safety culture through these methodologies, along with securing management buy-in, is key for carriers to mitigate risks and potentially reduce insurance rate increases effectively.”

The Outlook for 2025 and Beyond

Fleet operators will continue to face cost pressures as vehicle technologies, legal environments, and insurance models evolve. But fleets can better protect their drivers and their bottom line by understanding the drivers behind rising accident expenses and taking proactive steps to control risk.

Ad Loading...
Subscribe to Our Newsletter

More Safety & Compliance

Work Truck graphic with “Fall Back” and “Keep Fleet Safety in Focus” over a sunlit field, with a clock illustration on the right.
Safety & Compliance•by Lauren Fletcher•October 30, 2026

Navigating the Effects of Daylight Saving Time on Work Truck Fleets

Discover how daylight saving time impacts work truck fleets and get essential tips for fleet managers and drivers to navigate the "fall back" transition.

Read More →
Three glowing jack-o’-lanterns beneath a full moon, with silhouetted trees and gravestones. Text reads “Keeping Your Drivers Safe?” above the Work Truck logo.
Safety & Compliance•by Lauren Fletcher•October 29, 2026

How Halloween Changes the Job for Work Truck Drivers

Truck traffic doesn’t take the same Halloween break as other drivers. What fleet managers should know about timing, neighborhood stops, and braking data.

Read More →
Safe Driving on Halloween over spooky fall road
Safety & Compliance•by Staff•October 25, 2026

Tips for Driving Safely on Halloween Night

This video features a reminder from the Connecticut Department of Transportation (DOT) and the Connecticut Police Chiefs Association, urging drivers to prioritize safety this Halloween.

Read More →
Ad Loading...
Work Truck graphic with a truck engine and the text “Rerating GVWR — What Fleets Need to Know.”
Safety & Compliance•by Staff•October 22, 2026

Re-rating Gross Vehicle Weight Ratings (GVWR): Why and How it's Done

Sometimes, it is not in a fleet’s best interests to have a vehicle at a given GVWR. Changing the GVWR to a special value can be done, but the process is complicated.

Read More →
Work gloves, a hard hat, tablet, keys, and paperwork sit on a workbench beside a calendar marked “Out of Service,” illustrating the operational disruption caused by a missing work truck.
Safety & Compliance•October 22, 2026

When a Work Truck Gets Stolen, the Real Loss Is Time

A stolen work truck can take more than a vehicle off the road. From tools and access cards to crew downtime, here’s how fleets can prepare for theft before it disrupts the entire workday.

Read More →
Ten members of the America's Road Team pose in front of a white Volvo semi-truck featuring patriotic graphics and the America's Road Team logo at the MCE26 conference and exhibition.
Safety & Compliance•by News/Media Release•October 21, 2026

Volvo Trucks Marks 25 Years as Exclusive Sponsor of America's Road Team

Volvo Trucks North America will serve as the exclusive sponsor of the American Trucking Associations' America's Road Team, marking 25 years of Volvo sponsorship. The group of professional drivers promotes safety and the industry as they travel the country.

Read More →
Ad Loading...
Streamlight Portable Scene Light III displayed on a tripod with a close-up of its LED light head, alongside a badge recognizing it as the 2026 OH&S New Product of the Year winner.
Safety & Compliance•by News/Media Release•October 21, 2026

Streamlight’s High-Output Scene Light Recognized with Occupational Safety Award

Streamlight’s Portable Scene Light III (PSL III) won the 2026 Occupational Health & Safety (OH&S) New Product of the Year Award in the Lighting category.

Read More →
Fleetworthy Expedited Inspection graphic featuring a commercial vehicle inspector walking toward a white semi-truck, with tablet and smartphone displays showing digital driver vehicle examination reports.
Safety & Compliance•by News/Media Release•October 14, 2026

Fleetworthy Expands Expedited Inspection to 5 States

Following its industry-first launch in Nevada, Fleetworthy’s automated inspection technology is now live in California, Michigan, Vermont, and Maine.

Read More →
Red and Black Promo graphic with Kathy Close of JJ Keller that says Behind the Article, Under 26,001 lbs.? IRP May still apply.
Safety & Compliance•by Lauren Fletcher•October 12, 2026

Crossing State Lines in a Light-Duty Work Truck? Check These Rules First

Crossing state lines in a lighter work truck? J.J. Keller's Kathy Close explains when IRP registration, trip permits, and towing rules come into play.

Read More →
Ad Loading...
Safety & Compliance•by Staff•October 12, 2026

Simple Tire Checks That Help Keep Your Business Fleet Moving

A survey found that nearly one in every 10 passenger vehicles has at least one bald tire. What's more, 27% -- more than one in four -- of vehicles are driven with one or more severely under-inflated tires.

Read More →