Work Truck Logo
MenuMENU
SearchSEARCH

Vehicle Complexity Increasing Fleet Repair Costs

New technologies such as Advanced Driver Assistance Systems (ADAS) require special equipment and training when service is needed, which create additional maintenance costs.

Mike Antich
Mike AntichFormer Editor and Associate Publisher
Read Mike's Posts
January 7, 2020
Vehicle Complexity Increasing Fleet Repair Costs

The introduction of ADAS has made the greatest impact on vehicle repair costs.

Photo courtesy of welcomia via Gettyimages.com.

2 min to read


New technologies such as Advanced Driver Assistance Systems (ADAS) require special equipment and training when service is needed, which create additional maintenance costs.

Chris Foster, ARI.

“One factor that emerged in 2018 and continued to gain momentum in 2019 is the growing number of fleet vehicles featuring ADAS, such as collision avoidance and lane departure warning,” said Chris Foster, manager, truck & equipment maintenance for ARI. “This technology is  now included as standard equipment on a wide-range of popular fleet models and these systems include expensive components that are pushing repair costs higher.”

Ad Loading...

A minor collision that used to only require a bumper cover replacement can now involve bumper cover and radar replacement, along with pre- and post-system scans and ADAS recalibration.

[EMPTY CREDIT]

“The introduction of ADAS has made the greatest impact on vehicle repair costs. ADAS is a great step forward for vehicle safety because it helps prevent many accidents. Some collision repair costs are saved through the prevention of accidents; however, this new technology adds new components to vehicles, such as cameras, proximity sensors, and radar/lidar,” said Kelley Hatlee, national service department customer support supervisor for Enterprise Fleet Management.  “It also adds additional steps to common repair procedures that didn’t exist previously. For example, many minor body repairs, windshield replacements, and steering and suspension repairs now require ADAS recalibration. This adds to the complexity of the repair, increasing labor costs.”

ADAS sensors built into windshields and rearview mirrors are adding complexity and cost to windshield replacements.

“For example, the replacement cost of a windshield in an ADAS-equipped vehicle is typically higher than that of a non-ADAS unit,” said Foster of ARI.  “In addition to the increase cost of the windshield itself, the vehicle also often requires a recalibration of the entire system which is an additional cost factor.”

George Albright, Merchants Fleet.

In addition, ADAS systems add many new technologically advanced components to vehicles, such as cameras, proximity sensors, and radar/lidar.

Ad Loading...

 “As vehicle specifications and parts become more technologically advanced, the cost to repair and/or replace becomes much more expensive in parts, labor, and downtime,” said George Albright, director of fleet maintenance for Merchants Fleet. “Advanced safety features and creature comfort setting on vehicles can be costly to repair, including but not limited to seat features, windshields, side view mirrors, driver displays/screens, cameras, sensors, and more.”

Originally posted on Automotive Fleet

More Maintenance

Two white box electrical items with a logo for Vanair.
MaintenanceMay 1, 2026

Vanair Introduces EPEQ IM HVAC System Designed to Extend Fleet Asset Life & Reduce TCO

Vanair’s new EPEQ IM HVAC system offers automatic idle management with factory HVAC integration and eliminates engine wear from unnecessary idling.

Read More →
Shades of Fleet Technicians Voices What the Job is Really Like from Truck Chat with Lauren Fletcher blue background with mechanic
Maintenanceby Lauren FletcherApril 30, 2026

What It’s Really Like to Be a Technician | Shades of Fleet

Real technicians share what the job actually looks like, from tough days to evolving technology and the problem-solving behind fleet operations.

Read More →
Two post auto lift displayed against a blue background with logo for BendPak and small headline APEX by BendPak AL10C Two-Post Lift.
MaintenanceApril 22, 2026

The APEX by BendPak AL10C Two-Post Lift Offers Affordability & 10,000-Pound Lifting Capacity

The APEX by BendPak AL10C Two-Post Lift is the company’s lowest-priced 10,000-pound two-post lift, but it still has full features, including automatic safety locks and flexible arm positioning.

Read More →
Ad Loading...
Photo of tractor trailer traveling down the road toward the camera.
Maintenanceby Wayne ParhamApril 21, 2026

ServiceUp Expands Repair & Maintenance to Class 4–8 Vehicles

ServiceUp has expanded to support Class 4-8 vehicles, providing repair and maintenance workflows across light-, medium-, and heavy-duty assets within a single system.

Read More →
Blue background image of socket set and tools with headline across the top Survey Results: and large yellow headline 57% of Shops Understaffed.
Maintenanceby News/Media ReleaseApril 20, 2026

Survey Results: 57% of Shops Understaffed

The sixth edition of Fullbay’s State of Heavy-Duty Repair survey found that 57% percent of heavy-duty repair shops are understaffed.

Read More →
Background image of a piece of paper stamped APPROVED and inset logo for American Petroleum Institute and two oil standards.
Maintenanceby News/Media ReleaseApril 15, 2026

API PC-12 Engine Oil Specification Approved

The API PC-12 heavy-duty engine oil specification has been formally approved and will be incorporated into the Engine Oil Licensing and Certification System (EOLCS) document.

Read More →
Ad Loading...
Screenshot of a map on a computer screen.
Maintenanceby News/Media ReleaseApril 14, 2026

Fleetio Launches Fleet Map to Reduce Downtime & Improve Maintenance Coordination

Fleetio’s new Fleet Map brings asset location, maintenance context, and nearby service options into a single, source-agnostic system, reducing tool switching and speeding up decision-making.

Read More →
Juan Ibarra and Lauren Fletcher share a laugh during a Work Truck Week conversation surrounded by work trucks and exhibit booths
Maintenanceby Lauren FletcherApril 14, 2026

Why Work Trucks Fail in the Field and What Fleet Managers Can Actually Do About It

Juan Ibarra shares real-world insights on truck failures, operator misuse, and practical ways fleets can reduce downtime in demanding environments.

Read More →
Work Truck  graphic reading “Getting Real About Retention” with tools NAFA branding.
Maintenanceby Lauren FletcherApril 13, 2026

Getting Real About Retention, Training, and Accountability

A NAFA 2026 leadership session tackled one of fleet’s biggest challenges head-on, offering practical lessons on technician retention, training, accountability, and shop culture.

Read More →
Ad Loading...
Man working on a laptop with logos for Work Truck and Truck Chat and large yellow headline Rugged Devices for Fleets.
Maintenanceby Wayne ParhamApril 10, 2026

How Panasonic Connect Rugged Devices Keep Fleets Connected

Fleet workers need reliable rugged devices to stay connected in the field, whether in remote locations or harsh environments. In this video, we learn more about the rugged devices offered by Panasonic Connect that can help fleets.

Read More →