Work Truck Logo
MenuMENU
SearchSEARCH

Vehicle Complexity Increasing Fleet Repair Costs

New technologies such as Advanced Driver Assistance Systems (ADAS) require special equipment and training when service is needed, which create additional maintenance costs.

Mike Antich
Mike AntichFormer Editor and Associate Publisher
Read Mike's Posts
January 7, 2020
Vehicle Complexity Increasing Fleet Repair Costs

The introduction of ADAS has made the greatest impact on vehicle repair costs.

Photo courtesy of welcomia via Gettyimages.com.

2 min to read


New technologies such as Advanced Driver Assistance Systems (ADAS) require special equipment and training when service is needed, which create additional maintenance costs.

Ad Loading...

Chris Foster, ARI.

“One factor that emerged in 2018 and continued to gain momentum in 2019 is the growing number of fleet vehicles featuring ADAS, such as collision avoidance and lane departure warning,” said Chris Foster, manager, truck & equipment maintenance for ARI. “This technology is  now included as standard equipment on a wide-range of popular fleet models and these systems include expensive components that are pushing repair costs higher.”

Ad Loading...

A minor collision that used to only require a bumper cover replacement can now involve bumper cover and radar replacement, along with pre- and post-system scans and ADAS recalibration.

[EMPTY CREDIT]

“The introduction of ADAS has made the greatest impact on vehicle repair costs. ADAS is a great step forward for vehicle safety because it helps prevent many accidents. Some collision repair costs are saved through the prevention of accidents; however, this new technology adds new components to vehicles, such as cameras, proximity sensors, and radar/lidar,” said Kelley Hatlee, national service department customer support supervisor for Enterprise Fleet Management.  “It also adds additional steps to common repair procedures that didn’t exist previously. For example, many minor body repairs, windshield replacements, and steering and suspension repairs now require ADAS recalibration. This adds to the complexity of the repair, increasing labor costs.”

ADAS sensors built into windshields and rearview mirrors are adding complexity and cost to windshield replacements.

“For example, the replacement cost of a windshield in an ADAS-equipped vehicle is typically higher than that of a non-ADAS unit,” said Foster of ARI.  “In addition to the increase cost of the windshield itself, the vehicle also often requires a recalibration of the entire system which is an additional cost factor.”

George Albright, Merchants Fleet.

In addition, ADAS systems add many new technologically advanced components to vehicles, such as cameras, proximity sensors, and radar/lidar.

Ad Loading...

 “As vehicle specifications and parts become more technologically advanced, the cost to repair and/or replace becomes much more expensive in parts, labor, and downtime,” said George Albright, director of fleet maintenance for Merchants Fleet. “Advanced safety features and creature comfort setting on vehicles can be costly to repair, including but not limited to seat features, windshields, side view mirrors, driver displays/screens, cameras, sensors, and more.”

Originally posted on Automotive Fleet

More Maintenance

CMC Tire commercial service truck parked outside an Arizona tire service facility at sunset.
Maintenanceby Lauren FletcherSeptember 16, 2026

Les Schwab Expands Commercial Tire Footprint Into Arizona

Les Schwab Tires has expanded into Arizona with two commercial tire locations in Phoenix and Tucson, strengthening its fleet service footprint in the Southwest.

Read More →
Volvo semi-truck with a white box trailer parked beneath highway overpasses, viewed from a loading area with a silhouetted person in the foreground.
Maintenanceby News/Media ReleaseSeptember 15, 2026

Volvo Trucks’ 'Lock and Leave' Software Updates Go Live Across North America

Unattended over-the-air software updates are now available in Volvo trucks across the U.S. and Canada. The new capability lets trucks stay current with the latest software without interrupting operations or requiring a dealership visit.

Read More →
A technician kneels beside a truck wheel holding a wrench, with bold overlaid text reading, “Technician Appreciation What About the Other 51 Weeks?”
Maintenanceby Lauren FletcherSeptember 15, 2026

Why Technician Appreciation Can’t Be a Once-a-Year Thought

For fleets trying to keep skilled technicians, recognition cannot begin and end with Technician Appreciation Week. Learn what year-round appreciation really looks like and why the everyday technician experience matters just as much as pay when fleets are trying to keep good people.

Read More →
Ad Loading...
Driver uses a smartphone in the foreground while a fleet professional inspects the tires of a commercial truck.
Maintenanceby Lauren FletcherSeptember 8, 2026

How Faster Driver Reporting Can Keep Small Truck Problems Small

When minor damage, warning lights, or equipment issues are reported late, small problems can quickly become bigger maintenance headaches. Conversational AI can help shorten the path from what a driver notices in the field to the person who can act on it.

Read More →
Ranger tire changer and wheel balancer equipment displayed in an automotive service shop, with a mounted performance tire and vehicles on lifts in the background.
MaintenanceSeptember 2, 2026

BendPak’s Ranger Wheel Service Equipment Achieves North American Safety Certification

BendPak’s full line of Ranger tire changers and wheel balancers has been ETL certified to UL and CSA standards to improve operator safety.

Read More →
Four representatives pose with a signed certificate during an Isuzu and IVAP event, standing in front of U.S. military service flags.
Maintenanceby News/Media ReleaseSeptember 1, 2026

Isuzu & U.S. Department of Labor Celebrate Milestone for Veterans Apprenticeship Program

The Isuzu Veterans Apprenticeship Program (IVAP) signing ceremony highlighted Isuzu’s long-term commitment to veterans, Isuzu dealers, and the skilled workforce supporting its customers and the commercial transportation industry.

Read More →
Ad Loading...
Polyvance Peterbilt 567 Hood Strut Mount Repair Kit featuring two mounting plates, PlastiFix adhesive, fasteners, washers, and applicators against a blue background.
MaintenanceAugust 31, 2026

Polyvance Introduces New Peterbilt 567 Hood Strut Mount Repair Kit

Polyvance has launched a repair solution for Peterbilt 567 hood struts, helping truck owners and repair facilities avoid costly hood replacements.

Read More →
Collage from the Cox Automotive Top Tech competition showing technicians completing hands-on automotive challenges and paperwork, alongside a speaker presenting on stage.
Maintenanceby News/Media ReleaseAugust 31, 2026

Cox Automotive Celebrates Technical Excellence at 2026 Top Tech Finals

The top technicians from Cox Fleet and Manheim tested their skills in Nashville, Tennessee, at Cox Automotive’s 2026 Top Tech Finals. The overall winners will advance to compete at the American Trucking Association’s TMC SuperTech competition.

Read More →
Leadership update graphic featuring Patrick Smith, vice president of North American operations at Grote Industries, posed in a suit against a blue background with the Work Truck logo.
Maintenanceby News/Media ReleaseAugust 26, 2026

Grote Industries Appoints Vice President of North American Operations

Grote Industries has appointed Patrick Smith as vice president of North American operations as it celebrates 125 years of innovation and manufacturing excellence. He has more than 20 years of manufacturing leadership experience.

Read More →
Ad Loading...
Winter emergency kit with gloves, flashlight, snow brush, and cold-weather supplies arranged on snowy ground during falling snow.
Maintenanceby StaffAugust 26, 2026

Winter Fleet Prep: Expert Tips to Keep Vehicles Running Smoothly

Cold weather can expose weak batteries, tires, fuel systems, and maintenance gaps fast. Use this winter fleet checklist to prepare trucks and drivers before temperatures drop.

Read More →