Work Truck Logo
MenuMENU
SearchSEARCH

Where Propane and Electric Trucks Intersect: Implications for Fleet Operators in 2024 and 2025

Making informed choices on alternative fuels is crucial for fleet operators as sustainability becomes more important. Are you making the right choices for your operations?

by Todd Mouw, ROUSH CleanTech
July 22, 2024
Where Propane and Electric Trucks Intersect: Implications for Fleet Operators in 2024 and 2025

Fleet operators must consider various factors when choosing between alternative fuels: vehicle class, range, payload, infrastructure, and available grants.

Photo: Work Truck | ROUSH CleanTech 

3 min to read


As the push for sustainable practices intensifies, fleet operators face crucial decisions regarding alternative fuels. Propane and electric vehicles (EVs) are the two pre-eminent options. Understanding where these fuels intersect and how they will impact fleet operations in the coming years is essential for making informed choices.

Ad Loading...

Propane, particularly for Class 4-7 trucks and buses, offers a "no compromise" solution. It provides versatility with minimal impact on payload and range, comparable to traditional fuels. Propane is abundant, ensuring stable fuel prices and significant savings.

Ad Loading...

Advantages of Propane for Fleet Operations

Proven technology makes propane a reliable option. The alternative-fuel industry has evolved significantly, offering extensive data and proven solutions. Fleet operators can make confident decisions backed by concrete information and peer experiences.

Electric vehicles, while improving, primarily serve lighter-duty categories. EVs like Ford's Lightning and E-Transit are suitable for municipal and last-mile fleets where range and payload are less critical. However, EVs' zero tailpipe emissions do not equate to zero overall emissions.

The electricity generation process, especially in coal-dependent regions, can negate some environmental benefits. In fact, there are some states where a fleet would be better off running a diesel truck based on how the electricity is generated.

Considerations for Choosing Between Alternative Fuels

Fleet operators must consider various factors when choosing between alternative fuels: vehicle class, range, payload, infrastructure, and available grants. Case studies and peer experiences provide valuable insights. For example, compressed natural gas (CNG) is a proven domestic energy source, yet its popularity has waned amid the EV buzz.

Hydrogen fuel cells, despite their potential, face high costs and are likely to be viable for class 8 trucks in the long term due to the necessary infrastructure and mileage justification.

Ad Loading...

For fleet operators mandated to reduce emissions, the first step is to consult OEM partners and local Clean Cities. These entities offer access to technology providers and peer fleets. For those considering propane, ROUSH CleanTech provides tools and 3 billion miles of data to evaluate available options. Operators should use this data and total cost of ownership assessments to showcase the most practical technology, considering both propane and EVs, especially if incentives are available.

Charging times for electric trucks vary based on battery capacity and charger types. The emission and size footprint of charging stations depends on the duty cycle, number of vehicles, and state-specific electricity carbon intensity. Some, like South Carolina (nuclear) or Vermont (hydro), provide very clean power. At the same time, the majority of the country still has a long way to go to produce clean and reliable electricity for transportation.

Propane fuel stations offer flexible solutions, from small skid-mounted systems (the size of two parking spaces) to large tanks for extensive deployments (similar in size to a conventional fuel station). Propane's non-toxic nature allows for underground tank installation, saving space. Propane fueling requires minimal energy, and off-grid options provide added resilience.

Both fuels offer viable paths toward sustainability, with propane providing immediate versatility and EVs holding future potential as technology advances. By leveraging available resources and data, operators can make informed decisions that align with environmental goals and operational needs for 2024 and beyond.

About the Author: Todd Mouw is executive vice president for ROUSH CleanTech, an advanced fuel system technology industry leader. Mouw has served as president of NTEA's Green Truck Association and is currently a Board member of NTEA. This article was authored and edited according to WT editorial standards and style. Opinions expressed may not reflect that of WT.

Subscribe to Our Newsletter

More Sustainability

Blue Republic Services McNeilus Volterra ZSL electric refuse truck parked outside a facility, with Republic Services branding and “This truck runs on electricity” displayed on the body.
Sustainability•October 6, 2026

What Republic Services Learned Moving Electric Trucks Beyond the Pilot

With 250 electric refuse trucks now in service, Republic Services is learning that scaling a new powertrain depends as much on routes, drivers, technicians, and daily operations as it does on the truck itself.

Read More →
City Harvest Volvo VNR Electric refrigerated box truck featuring green “Fully Charged to Feed NYC” graphics and messaging highlighting 100% electric, zero-emissions operation.
Sustainability•by News/Media Release•September 29, 2026

City Harvest Begins Using Volvo VNR Electric Trucks to Rescue Food Across New York City

Volvo Trucks North America and the Bronx Is Breathing project team handed over three new Volvo VNR Electric trucks to City Harvest, which will use the trucks to rescue and deliver food throughout the Bronx and across all five boroughs of New York.

Read More →
Three Volvo executives pose with a 2027 International Truck of the Year trophy in front of a teal Volvo FH truck, with two giving thumbs-up gestures.
Sustainability•by News/Media Release•September 22, 2026

Volvo Trucks Wins International Truck of the Year 2027 for its Global Electric Range

Volvo Trucks' global heavy-duty electric range has been named International Truck of the Year 2027. Since 2019, more than 7,000 electric Volvo trucks have driven more than 310 million miles worldwide.

Read More →
Ad Loading...
FFC one day pass announce
Sustainability•by Staff•September 15, 2026

Fleet Forward Conference Introduces One-Day Passes for 2026

New one-day registration gives fleet professionals the flexibility to attend Tuesday, Wednesday, or Thursday, with passes available for $199 through Sept. 18.

Read More →
Catalyst Mobility logo displayed over an image of an electric commercial truck connected to a charging station inside a facility.
Sustainability•by News/Media Release•September 14, 2026

CALSTART Rebrands as Catalyst Mobility, Will Combine with Forth in 2027

CALSTART has rebranded as Catalyst Mobility and will combine with Forth at the start of 2027. The new organization said it is poised to become one of the world's largest, strongest, and most impactful clean transportation nonprofits.

Read More →
Aerial view of a New York-New Jersey port terminal with shipping containers and cranes, overlaid with CALSTART and Port Authority of NY & NJ logos.
Sustainability•by News/Media Release•September 9, 2026

Electric Truck and Charging Programs to Boost Sustainability at NY & NJ Ports

Together, the Port Authority of New York and New Jersey and CALSTART will electrify drayage and terminal operations serving the East Coast’s busiest container port. A pair of incentive programs totaling $45 million has launched to accelerate adoption of zero-emission drayage trucks and terminal tractors.

Read More →
Ad Loading...
Conceptual map showing multiple energy paths, including electric, gasoline, propane, and other fuels, converging at the same operational goal.
Sustainability•by Lauren Fletcher•September 3, 2026

The Smart Way to Build a Mixed-Energy Fleet Isn’t About Picking a Side

Mixed-energy fleets aren’t about picking a winning fuel. Sarah Booth of WEX explains how vehicle data, duty cycles, charging strategy, and real-world costs can help fleets choose the right energy source for each job.

Read More →
White dual-axle enclosed equipment trailer with side access doors and a spare tire, parked in a desert landscape with mountains in the background.
Sustainability•by News/Media Release•September 2, 2026

Xos Hub Surpasses One Gigawatt-Hour of Energy Delivered in the Field

A single Xos Hub has surpassed one gigawatt-hour of energy across more than 33,600 charging sessions in the field, demonstrating performance that supports Xos' expansion across new products and markets.

Read More →
Carrier Transicold Vector 8200 refrigeration unit mounted on a refrigerated trailer outside a distribution facility with loading docks and additional refrigerated trucks.
Sustainability•September 1, 2026

Carrier Transicold Launches All-Electric Vector 8200 TRU for Diesel-Free On-Site Cold Storage

Carrier Transicold’s first engineless multi-temperature TRU helps fresh- and frozen-food fleets add supplemental cold storage capacity during seasonal peaks.

Read More →
Ad Loading...
Three compact white utility trucks parked in a row on a paved lot, surrounded by trees, with large windshields, enclosed cabs, and amber warning lights.
Sustainability•by News/Media Release•August 21, 2026

Narro Trucks Introduces Electric Utility Vehicle

Narro Trucks officially launched its operations on Aug. 20 and hosted a ride and drive to showcase its electric truck, which will be produced in Virginia.

Read More →