Work Truck Logo
MenuMENU
SearchSEARCH

Which Trucks and SUVs are Expected to Have the Most Recalls?

Recalls can really throw a wrench in the works for fleet operations. Work Truck delved into the latest data to identify the pickup trucks and SUVs to help keep your tools of the trade doing the jobs they are needed to do.

June 3, 2024
Black background with blue Recalls and question, "which trucks and SUVs are projected to have the most recalls?"

Which trucks and SUVs are expected to have the most projected recalls? 

Photo: Work Truck 

3 min to read


iSeeCars analyzed the latest recall data from NHTSA and found that 25 cars have the highest projected lifetime recalls, which is significantly higher than average.

Ad Loading...

According to iSeeCars, "The most recalled cars have quite a bit more lifetime recalls than the industry median of 3.2, and substantially more than the 25 least recalled cars, which are projected to have less than one recall over the course of a 30-year lifespan."

Ad Loading...

Recalls can really throw a wrench in the works for fleet operations. When a truck gets recalled, it means there’s a serious issue that needs fixing, which can take that vehicle off the road for a while. This downtime hits fleet productivity hard and can mess with schedules.

Plus, ignoring recalls can put drivers' safety at risk, leading to bigger problems down the line. Staying on top of recalls is key to keeping trucks running smoothly and ensuring everyone stays safe on the job.

Work Truck delved into the latest data to identify the pickup trucks and SUVs to help keep your tools of the trade doing the jobs they are needed to do.

The Most Recalled Pickup Trucks

Which pickup trucks have the highest chance of a recall? The list of 25 top most recalled vehicles included four pickup trucks, all of which are popular in commercial fleets:

Ford Maverick

  • Expected 30-year lifetime recalls: 20.7

  • Compared to median: 6.4x

Ad Loading...

Ram 1500 Classic

  • Expected 30-year lifetime recalls, excluding OTA: 19.3

  • Compared to median: 6.0x

Ram 1500

  • Expected 30-year lifetime recalls, excluding OTA: 19.1

  • Compared to median: 5.9x

Ford F-150

  • Expected 30-year lifetime recalls, excluding OTA: 17.2

  • Compared to median: 5.3x

The Most Recalled SUVs

Which SUVs have the highest chance of a recall? The list of 25 top most recalled vehicles included 12 SUVs, some of which are popular in commercial fleets:

Tesla Model Y

  • Expected 30-year lifetime recalls, excluding OTA: 66.9

  • Compared to median: 20.7x

Ad Loading...

Genesis GV70

  • Expected 30-year lifetime recalls, excluding OTA: 22.3

  • Compared to median: 6.9x

Kia Telluride

  • Expected 30-year lifetime recalls, excluding OTA: 22.2

  • Compared to median: 6.9x

Rivian R1S

  • Expected 30-year lifetime recalls, excluding OTA: 20.7

  • Compared to median: 6.4x

Kia Sorento Plug-In Hybrid

  • Expected 30-year lifetime recalls, excluding OTA: 20.4

  • Compared to median: 6.3x

Volkswagen Atlas

  • Expected 30-year lifetime recalls, excluding OTA: 18.5

  • Compared to median: 5.7x

Ad Loading...

Volkswagen Cross Sport

  • Expected 30-year lifetime recalls, excluding OTA: 18.1

  • Compared to median: 5.6x

Ford Bronco

  • Expected 30-year lifetime recalls, excluding OTA: 17.0

  • Compared to median: 5.3x

Kia EV6

  • Expected 30-year lifetime recalls, excluding OTA: 14.9

  • Compared to median: 4.6x

Ford Bronco Sport

  • Expected 30-year lifetime recalls, excluding OTA: 14.9

  • Compared to median: 4.6x

Ford Explorer

  • Expected 30-year lifetime recalls, excluding OTA: 14.8

  • Compared to median: 4.6x

Ad Loading...

Kia Sorento Hybrid

  • Expected 30-year lifetime recalls, excluding OTA: 14.7

  • Compared to median: 4.6x

About the study: iSeeCars analyzed vehicle safety recall campaigns as of May 7, 2024 from the National Highway Traffic Safety Administration (NHTSA) for cars from model years 2015-2024. The number of campaigns for each model was aggregated and projected for an expected 30-year lifespan, taking into account the overall behavior of the automaker and when each recall campaign was issued in the car’s lifetime. 

More Safety & Compliance

Fleetworthy Expedited Inspection graphic featuring a commercial vehicle inspector walking toward a white semi-truck, with tablet and smartphone displays showing digital driver vehicle examination reports.
Safety & Compliance•by News/Media Release•October 14, 2026

Fleetworthy Expands Expedited Inspection to 5 States

Following its industry-first launch in Nevada, Fleetworthy’s automated inspection technology is now live in California, Michigan, Vermont, and Maine.

Read More →
Red and Black Promo graphic with Kathy Close of JJ Keller that says Behind the Article, Under 26,001 lbs.? IRP May still apply.
Safety & Compliance•by Lauren Fletcher•October 12, 2026

Crossing State Lines in a Light-Duty Work Truck? Check These Rules First

Crossing state lines in a lighter work truck? J.J. Keller's Kathy Close explains when IRP registration, trip permits, and towing rules come into play.

Read More →
Illustrated map showing a blue circular geofence boundary around a defined geographic area.
Technology & AI•by Staff•October 6, 2026

GeoFencing Adds to Your Truck Security Arsenal

Geofencing is a familiar fleet tool today, but its early adoption marked a major shift in vehicle tracking, route monitoring, and the debate over employee privacy.

Read More →
Ad Loading...
Pavement background with double yellow lines and large text that says Recall, October, and Work Truck logo.
Safety & Compliance•by Wayne Parham•October 5, 2026

Recalls You Need to Know About in October 2026

In October 2026, what recalls might impact your fleet? Work Truck has the answers in this comprehensive overview of recent NHTSA recalls.

Read More →
Bar chart showing severe speeding events by industry, with construction fleets highest at 254 events per 100,000 miles, according to SambaSafety’s 2026 Telematics Report.
Safety & Compliance•by Lauren Fletcher•October 1, 2026

Construction Fleets Show Telematics Adoption Alone May Not Reduce Driving Risk

SambaSafety found construction fleets monitor roughly 92% of their vehicles but recorded the highest severe speeding rate among industries studied.

Read More →
Lytx 360 Hub Kit featuring an in-cab monitor displaying four exterior camera views alongside the system’s hub, shown against a blue highway interchange background.
Safety & Compliance•September 25, 2026

Lytx Launches 360 Hub Kit for Expanded Fleet Camera Visibility

Lytx’s new AI-ready gateway and HD auxiliary camera ecosystem, the Lytx 360 Hub Kit, extends visibility across side, rear, cargo, and blind-zone views to help fleets see more and respond faster.

Read More →
Ad Loading...
Mack Defense heavy-duty military dump truck displayed with an A-LIGN CMMC Level 2 Certification badge, highlighting the company’s cybersecurity certification.
Safety & Compliance•by News/Media Release•September 18, 2026

Mack Defense Achieves Cybersecurity Maturity Model Certification Level 2

After an assessment conducted by an authorized Certified Third-Party Assessment Organization (C3PAO), Mack Defense has achieved Cybersecurity Maturity Model Certification (CMMC) Level 2.

Read More →
White work truck towing a tandem-axle equipment trailer on a roadway with “Need IRP?” displayed above the vehicle.
Safety & Compliance•by Kathy Close•September 17, 2026

When Work Trucks Under 26,001 Pounds Need IRP Registration

Think trucks under 26,001 pounds are automatically in the clear when it comes to IRP? Not always. Learn where lighter vehicles can still run into trip permit, apportioned registration, and IFTA compliance requirements when crossing state or provincial lines.

Read More →
Smith System 5Keys Engage safety dashboard and mobile app shown with its training, monitoring, analytics, coaching, and compliance framework for mixed work truck fleets.
Safety & Compliance•by Lauren Fletcher•September 9, 2026

Smith System Wants Work Truck Fleets to Look Beyond the Driver Alert

Smith System’s new Driver Risk Management program is built to help mixed work truck fleets turn telematics alerts and observations into specific behaviors, coaching actions, and measurable follow-up.

Read More →
Ad Loading...
Dog wearing a safety harness sits in the passenger seat of a Volvo truck cab while a man demonstrates securing the pet with a restraint strap.
Safety & Compliance•by News/Media Release•September 4, 2026

Volvo Trucks Releases New Safety Recommendations for Traveling with Pets

One of the most important recommendations for professional drivers traveling with pets is to ensure pets are properly restrained while the truck is moving. Other tips are available in the new guide from Volvo Trucks North America and Center for Pet Safety.

Read More →