Work Truck Logo
MenuMENU
SearchSEARCH

Freightliner Introduces Hybrid-Electric Retrofit Program

GAFFNEY, SC - Freightliner Custom Chassis Corporation has launched a new program to retrofit older walk-in vans with new hybrid-electric systems.

by Staff
July 28, 2009
2 min to read


GAFFNEY, SC- Furthering its commitment to provide environmentally conscious, alternatively fueled vehicles to the commercial walk-in van market, Freightliner Custom Chassis Corporation (FCCC) has launched a new program to retrofit older walk-in vans with new hybrid-electric systems.

Ad Loading...

FCCC began the retrofit program in November 2008 and has retrofitted almost 100 MT-45 walk-in van chassis. Retrofitting is less expensive than purchasing brand new vehicles for companies interested in implementing hybrid-electric technology into their operations, thereby lowering emissions, increasing fuel economy and reducing their carbon footprint.

Ad Loading...

The retrofit program involves removing old powertrain equipment including engines, transmissions, fuel tanks, air intake system, cooling system, and drive shafts, and replacing them with a 2007 CumminsISB 200-hp engine and Eaton hybrid-electric system.

The program also transcends multiple emission levels and brings units up to the 2007 EPA certification level with the addition of the hybrid-electric system.

FCCC's hybrid-electric chassis, which features a diesel engine coupled with an electric motor/generator and lithium-ion batteries, works in line with the engine and transmission, enabling seamless operation incorporating electric and diesel power.

Lithium-ion batteries capture and store energy during the regenerative braking phase of the vehicle's operation. The batteries are constantly charged through the operation of the diesel engine, eliminating the need to plug into an electrical source. Both the engine and the electric motor can provide power to the drivetrain. The sophisticated hybrid supervisory controller selects the most efficient mode of operation - either diesel or electric - depending upon current operating conditions and driver demand.

FCCC is also completing the introduction of the EPA 2010 emission certification with the addition of the hybrid-electric system and will be positioned to offer this configuration on January 1, 2010.

Ad Loading...

The purchase of a hybrid-electric MT-45 chassis, which is EPA-certified in all 50 states, enables customers to be eligible for substantial federal tax credits. Please visit the Internal Revenue Service Web site at www.irs.gov for more information.

Originally posted on Automotive Fleet

More Sustainability

Blue Republic Services McNeilus Volterra ZSL electric refuse truck parked outside a facility, with Republic Services branding and “This truck runs on electricity” displayed on the body.
Sustainability•by Lauren Fletcher•October 6, 2026

What Republic Services Learned Moving Electric Trucks Beyond the Pilot

With 250 electric refuse trucks now in service, Republic Services is learning that scaling a new powertrain depends as much on routes, drivers, technicians, and daily operations as it does on the truck itself.

Read More →
City Harvest Volvo VNR Electric refrigerated box truck featuring green “Fully Charged to Feed NYC” graphics and messaging highlighting 100% electric, zero-emissions operation.
Sustainability•by News/Media Release•September 29, 2026

City Harvest Begins Using Volvo VNR Electric Trucks to Rescue Food Across New York City

Volvo Trucks North America and the Bronx Is Breathing project team handed over three new Volvo VNR Electric trucks to City Harvest, which will use the trucks to rescue and deliver food throughout the Bronx and across all five boroughs of New York.

Read More →
Three Volvo executives pose with a 2027 International Truck of the Year trophy in front of a teal Volvo FH truck, with two giving thumbs-up gestures.
Sustainability•by News/Media Release•September 22, 2026

Volvo Trucks Wins International Truck of the Year 2027 for its Global Electric Range

Volvo Trucks' global heavy-duty electric range has been named International Truck of the Year 2027. Since 2019, more than 7,000 electric Volvo trucks have driven more than 310 million miles worldwide.

Read More →
Ad Loading...
FFC one day pass announce
Sustainability•by Staff•September 15, 2026

Fleet Forward Conference Introduces One-Day Passes for 2026

New one-day registration gives fleet professionals the flexibility to attend Tuesday, Wednesday, or Thursday, with passes available for $199 through Sept. 18.

Read More →
Catalyst Mobility logo displayed over an image of an electric commercial truck connected to a charging station inside a facility.
Sustainability•by News/Media Release•September 14, 2026

CALSTART Rebrands as Catalyst Mobility, Will Combine with Forth in 2027

CALSTART has rebranded as Catalyst Mobility and will combine with Forth at the start of 2027. The new organization said it is poised to become one of the world's largest, strongest, and most impactful clean transportation nonprofits.

Read More →
Aerial view of a New York-New Jersey port terminal with shipping containers and cranes, overlaid with CALSTART and Port Authority of NY & NJ logos.
Sustainability•by News/Media Release•September 9, 2026

Electric Truck and Charging Programs to Boost Sustainability at NY & NJ Ports

Together, the Port Authority of New York and New Jersey and CALSTART will electrify drayage and terminal operations serving the East Coast’s busiest container port. A pair of incentive programs totaling $45 million has launched to accelerate adoption of zero-emission drayage trucks and terminal tractors.

Read More →
Ad Loading...
Conceptual map showing multiple energy paths, including electric, gasoline, propane, and other fuels, converging at the same operational goal.
Sustainability•by Lauren Fletcher•September 3, 2026

The Smart Way to Build a Mixed-Energy Fleet Isn’t About Picking a Side

Mixed-energy fleets aren’t about picking a winning fuel. Sarah Booth of WEX explains how vehicle data, duty cycles, charging strategy, and real-world costs can help fleets choose the right energy source for each job.

Read More →
White dual-axle enclosed equipment trailer with side access doors and a spare tire, parked in a desert landscape with mountains in the background.
Sustainability•by News/Media Release•September 2, 2026

Xos Hub Surpasses One Gigawatt-Hour of Energy Delivered in the Field

A single Xos Hub has surpassed one gigawatt-hour of energy across more than 33,600 charging sessions in the field, demonstrating performance that supports Xos' expansion across new products and markets.

Read More →
Carrier Transicold Vector 8200 refrigeration unit mounted on a refrigerated trailer outside a distribution facility with loading docks and additional refrigerated trucks.
Sustainability•September 1, 2026

Carrier Transicold Launches All-Electric Vector 8200 TRU for Diesel-Free On-Site Cold Storage

Carrier Transicold’s first engineless multi-temperature TRU helps fresh- and frozen-food fleets add supplemental cold storage capacity during seasonal peaks.

Read More →
Ad Loading...
Three compact white utility trucks parked in a row on a paved lot, surrounded by trees, with large windshields, enclosed cabs, and amber warning lights.
Sustainability•by News/Media Release•August 21, 2026

Narro Trucks Introduces Electric Utility Vehicle

Narro Trucks officially launched its operations on Aug. 20 and hosted a ride and drive to showcase its electric truck, which will be produced in Virginia.

Read More →