Learn More: XL Fleet Announces New Executive Team Appointments
XL Fleet Introduces Silverado HD Plug-In Hybrid Drive System
Introduced at the virtual 2021 Work Truck Show, the new system features a new configuration in which the battery pack is mounted completely underneath the chassis.

The system, which weighs approximately 750 lbs., will be available for fleets by the summer of 2021.
Photo courtesy of XL Fleet.
XL Fleet announced the market’s first plug-in hybrid electric (PHEV) Chevy Silverado 2500/3500 HD and GM 3500/4500 Chassis at the virtual 2021 Work Truck Show on March 8. The announcement adds further details to the company's November announcement of its intent to develop PHEVs for certain GM vehicles.
The battery packs are mounted completely underneath the chassis, a new configuration in line with XL’s next-gen battery pack, said Eric Foellmer, director of marketing for XL Fleet. The system, which weighs approximately 750 lbs., will be available for fleets by the summer of 2021.
Foellmer noted in the press conference that the plug-in system will result in a 50% mpg improvement and a 33% reduction in CO2 emissions compared to the traditionally fueled model.
The battery pack is larger than the one offered in the hybrid model and can be plugged in via the rear bumper plug port in the rear of the vehicle. Charging is compatible with any J1772 plug. Level 1 (wall outlet) would charge overnight; Level 2 takes roughly four hours for a full charge.
The system will be available on the 6.6L engine with the 4x4 driveline, on the 149-inch wheelbases or up, and it's available on double or crew cab options in any bed size. Fleets can opt for a bed delete for a completely configurable truck.
XL's plug-in hybrid-electric drive technology is now also available for GM 3500 and 4500 chassis configurations on 6.6L engines across all wheelbase types.
In the press conference, Foellmer also discussed XL Fleet's previously announced partnership with Curbtender, a provider of refuse trucks.
XL Fleet, which became publicly traded this year, will be co-developing an all-electric version of some of its most popular vehicles, as well as hybrid and plug-in hybrid versions. “It’s a great opportunity to electrify an industry with some of the most heavily polluting vehicles today,” Foellmer added.
Foellmer also shared the previously announced XL Grid division that will be rolled out over the next several months, allowing the deployment of large volumes of charging infrastructure.
Originally posted on Automotive Fleet
More Green Fleet

WTC Group Expands Sustainable Operations with Kalmar Ottawa T2 EV Fleet
Commercial adoption of the Kalmar Ottawa T2 EV terminal tractor continues to grow as customers add the zero-emission yard tractor to their fleets. WTC Group has placed an order for a Kalmar Ottawa T2 EV.
Read More →
Where Propane Autogas Fits in Today's Fleet Fuel Strategy
Learn more from PERC's Joel Stutheit, as he explains why propane autogas remains a practical alternative for fleets seeking to reduce emissions without sacrificing operational flexibility.
Read More →
Schneider Electric Simplifies Commercial EV Charging with New Charge Pro for the U.S.
Schneider Electric’s updated Charge Pro Level 2 chargers deliver reliable, flexible charging for multi-unit dwellings, fleets and workplaces, as well as public and destination charging locations such as hotels and retail centers.
Read More →
ChargePoint and Onvo Expand Highway Fast Charging Across the Northeastern U.S.
ChargePoint is working with Onvo, a locally owned travel plaza brand headquartered in Pennsylvania, to install ultra-fast EV charging stations at locations in the Northeastern U.S.
Read More →
The City of Kingston Celebrates Purchase of 2 Mack LR Electric Refuse Trucks
The City of Kingston, Ontario, Canada, a municipality with a vision of being “Canada’s Most Sustainable City,” recently showcased two Mack LR Electric refuse trucks following their successful deployment in 2025.
Read More →Fuel Management's Next Evolution Centers on Connected Fleet Technology
Learn how fleets are integrating fueling, telematics, tank monitoring, EV charging, and data systems to improve efficiency and visibility.
Read More →
Landi Technologies Achieves CARB Certification of Ford 7.3L RNG/CNG Platform
Landi Technologies has gained CARB certification of its Ford 7.3L Renewable Natural Gas (RNG) and Compressed Natural Gas (CNG) platform for the Ford E-450, F-450/550/600, F-650/750, and F-53/59 platforms.
Read More →
Turning Connected Vehicle Data Into Decisions That Matter
Fleet leaders have more data than ever, but turning that data into clear, actionable decisions remains a challenge. This white paper shows how leading organizations are using connected vehicle data to improve safety, reduce costs, and optimize fleet performance. Learn how to turn insight into action across your fleet.
Read More →Are You Tracking Your Fleet's True Total Cost of Ownership?
Bobit Business Media surveyed 190 fleet professionals and found that while most fleets are tracking costs, fragmented systems and data gaps are keeping true TCO visibility out of reach. With rising pressure to control spend in an increasingly volatile environment, the gap between what fleets think they know and what the data actually shows is wider than you might expect. See how your peers are managing costs today and where the industry still has room to improve.
Read More →

