Eaton Hybrid Systems Achieve 100 Million Miles of Service, Saving 4 Million Gallons of Fuel
KALAMAZOO, MI - Diversified industrial manufacturer Eaton Corporation announced that customers of its hybrid systems have collectively accumulated more than 100 million miles of service, reducing fuel consumption by 4 million gallons of diesel fuel and harmful emissions by 40,000 metric tons.

Electric vehicle recharging stations such as this one in Rock Hill, South Carolina represent ways that Eaton is extending its power management focus from hybrid vehicle systems to a complete line of charging systems for electric vehicles. (Photo: Business Wire)
KALAMAZOO, MI - Diversified industrial manufacturer Eaton Corporation, a leader in the development of hybrid power systems for commercial trucks and buses, announced that customers of its hybrid systems have collectively accumulated more than 100 million miles of service, reducing fuel consumption by 4 million gallons of diesel fuel and harmful emissions by 40,000 metric tons.
More than 4,500 of Eaton's hybrid systems are in use today on city buses, school buses, package delivery trucks, beverage delivery trucks, refrigerated delivery trucks, refuse and recycling trucks, utility vehicles and other commercial applications. Eaton has also begun offering a complete line of electric vehicle charging systems to further reduce fuel consumption and harmful emissions.
The company set major hybrid systems milestones in 2010, delivering systems to global customers in Australia, Belgium, Canada, China, Egypt, France, Germany, India, Japan, Korea, Mexico, Netherlands, Poland, Qatar, Russia, Singapore, Taiwan, the United Kingdom and United States. Eaton also began commercial production of its hybrid hydraulic system known as Eaton Hydraulic Launch Assist or Eaton HLA in the fall of 2010.
"Eaton's leadership in hybrid power is expanding, and we're seeing proven acceptance of hybrid technology among global truck and bus manufacturers as well as fleet owners and operators," said Dimitri Kazarinoff, vice president and general manager of Eaton's Hybrid Power Systems Division. "The early adopters of the technology are returning to place orders for hundreds of trucks and buses, and a record number of new customers are starting to step forward and experience the benefits of our proven technology."
UPS, which operates one of the largest private fleets of alternative-fuel vehicles, is one of those customers. Earlier this year UPS ordered 130 of Eaton's hybrid system that will be deployed next year in New York, New Jersey and California. UPS estimates these 130 delivery vehicles will save 66,085 gallons of fuel and 671 metric tons of emissions annually, representing a 35 percent improvement in fuel economy. The company says that's the equivalent of 128 passenger cars being taken off the road.
"Hybrid electric technology has proven itself to be effective in the field," said Mike Britt, UPS's director of vehicle engineering. "We are eager to receive these new Hybrids and get them on the road. Continued investment in fuel-efficient technology is a part of UPS's overall environmental strategy."
Eaton offers the world's most complete line-up of hybrid systems for commercial vehicle applications and the charging and networked charging infrastructure for commercial and residential applications. Eaton hybrid electric, plug-in hybrid electric and hybrid hydraulic power systems are available or in development on truck models including Crane Carrier Corporation, DAF, Daimler, Freightliner, Ford, International, Iveco, Kenworth, and Peterbilt and on bus models from BCI, Foton, Heng Tong, JNP, King Long, Shen Long, Solaris, Tata, YoungMan, Yutong and Zhongtong.
Companies such as FedEx, UPS, Coca-Cola Enterprises, and PepsiCo are using delivery vehicles with Eaton hybrid systems. Work trucks with Eaton hybrid power are also in service at Florida Power and Light, and many utility and telecom companies across North America and city bus transit fleets in Asia, Europe, the Middle East and Latin America are using Eaton hybrid power in their fleets.
Benefits of the Eaton hybrid systems include fuel savings up to 35 percent, with similar percentages in emission reductions, extended brake life and idle time reductions of up to 87 percent during work site operations which helps customers to significantly reduce their operating costs. For more information on Eaton's hybrid power systems, visit www.eaton.com/hybrid. For more information on Eaton's electric vehicle charging capabilities, visit www.eaton.com/plugin.
Eaton Corporation is a diversified power management company with 2009 sales of $11.9 billion. Eaton is a global technology leader in electrical components and systems for power quality, distribution and control; hydraulics components, systems and services for industrial and mobile equipment; aerospace fuel, hydraulics and pneumatic systems for commercial and military use; and truck and automotive drivetrain and powertrain systems for performance, fuel economy and safety. Eaton has approximately 70,000 employees and sells products to customers in more than 150 countries. For more information, visit www.eaton.com.
More Green Fleet

Fleet Forward Conference Introduces One-Day Passes for 2026
New one-day registration gives fleet professionals the flexibility to attend Tuesday, Wednesday, or Thursday, with passes available for $199 through Sept. 18.
Read More →
CALSTART Rebrands as Catalyst Mobility, Will Combine with Forth in 2027
CALSTART has rebranded as Catalyst Mobility and will combine with Forth at the start of 2027. The new organization said it is poised to become one of the world's largest, strongest, and most impactful clean transportation nonprofits.
Read More →
Electric Truck and Charging Programs to Boost Sustainability at NY & NJ Ports
Together, the Port Authority of New York and New Jersey and CALSTART will electrify drayage and terminal operations serving the East Coast’s busiest container port. A pair of incentive programs totaling $45 million has launched to accelerate adoption of zero-emission drayage trucks and terminal tractors.
Read More →
Xos Hub Surpasses One Gigawatt-Hour of Energy Delivered in the Field
A single Xos Hub has surpassed one gigawatt-hour of energy across more than 33,600 charging sessions in the field, demonstrating performance that supports Xos' expansion across new products and markets.
Read More →
Carrier Transicold Launches All-Electric Vector 8200 TRU for Diesel-Free On-Site Cold Storage
Carrier Transicold’s first engineless multi-temperature TRU helps fresh- and frozen-food fleets add supplemental cold storage capacity during seasonal peaks.
Read More →
Narro Trucks Introduces Electric Utility Vehicle
Narro Trucks officially launched its operations on Aug. 20 and hosted a ride and drive to showcase its electric truck, which will be produced in Virginia.
Read More →
Samsung SDI Takes Full Control of GM Battery JV as Indiana Plant Pivots to Energy Storage
Samsung SDI is taking full control of its Indiana battery plant with GM, marking a major shift from the EV-focused joint venture Charged Fleet first covered in 2023.
Read More →
NWSA Taps CALSTART to Administer Zero-Emission Drayage Assistance Program
CALSTART will provide free technical assistance services to drayage fleets serving the Ports of Seattle and Tacoma and looking to transition to cleaner technologies and help decarbonize freight hubs.
Read More →
EV Fleet Reality Check: What Operators Wish They Knew Before Electrifying Their Work Vans
Electric work truck upfits bring new compatibility questions. Learn how parts availability, OEM guidance, power demands, and route planning can affect fleet performance.
Read More →
Peterbilt Expands Sourcewell Partnership with Electric Vehicle Lineup
Peterbilt Motors Company’s cooperative purchasing agreement with Sourcewell and its Canadian partner, Canoe Procurement Group, now includes including Peterbilt's battery-electric vehicle lineup.
Read More →
