Work Truck Logo
MenuMENU
SearchSEARCH

Understanding the Challenges in the Electric Truck Transition

The transition to electric vehicles poses challenges for commercial and vocational fleets, especially those with mixed powertrains. Telematics solutions can provide visibility and control.

July 5, 2023
Understanding the Challenges in the Electric Truck Transition

The future for vocational fleets will likely be a mix of powertrains, with electric vehicles becoming more viable for a broader range of applications as technology and infrastructure improve.

Photo: Work Truck/Verizon Connect

5 min to read


As commercial and vocational fleets explore the transition to electric vehicles, they face unique challenges that must be addressed.

Ad Loading...

One such challenge is finding electric vehicles with the range and payload capacity necessary for their operations. In addition, charging infrastructure needs may differ from what is required for passenger vehicles.

Ad Loading...

Mixed fleets with electric and traditional powertrains face additional challenges, including maintenance and repair, charging infrastructure, and route planning. However, with the right telematics solution, fleets can gain visibility and control over their mixed fleets.

Despite the challenges, the future for vocational fleets will likely be a mix of powertrains, with electric vehicles becoming more viable for a broader range of applications as technology and infrastructure improve.

Ashlee Tramutolo, product marketing manager for Verizon Connect, sat down with Work Truck to share her insight into these challenges and provide some advice to help mitigate these concerns.

Understanding Commercial Fleet Electrification Challenges

Commercial and vocational fleets face unique challenges when transitioning to electric options, including range anxiety, payloads, and infrastructure.

Depending on your fleet operation type, finding electric vehicles with sufficient range can be challenging.

Ad Loading...

“Commercial and vocational fleets often require vehicles with high payload capacities. Electric vehicles may have lower payload capacities than traditional vehicles, which can limit the additional cargo that can be added safely and efficiently,” Tramutolo said.

The additional weight can also cause a battery drain, decreasing max range and increasing range anxiety.

“These more complex fleets will also require charging infrastructure different from what is needed for passenger vehicles. For example, fleets may need high-power charging stations or charging stations that can accommodate multiple vehicles at once,” she said.

Verizon Connect Charges EV Fleets with Sawatch Labs

In addition, electric vehicles may not be available in the types of configurations that commercial and vocational fleets require.

Electric versions of certain types of trucks or vans may not be available yet. Also, electric vehicles can have higher up-front costs than traditional vehicles, which can be a barrier for fleets with limited budgets.

Ad Loading...

“Electric vehicles also have different maintenance and repair needs than traditional vehicles that will need to be accounted for. Pay careful attention to understanding special battery replacement costs, so you’re not caught off guard down the road,” she added.

Mixed Fleets Only Add to Complications

Vocational fleets operating a mixed fleet of vehicles, including electric and traditional powertrains, face several challenges.

Here are some of the challenges and advice Tramutolo shared to help mitigate concerns:

  • Maintenance and repair: Electric vehicles have different maintenance and repair needs than traditional vehicles, making managing a mixed fleet challenging. To mitigate this challenge, fleets should ensure that their maintenance staff are trained in the specific needs of electric vehicles and have access to the necessary tools and equipment.

  • Charging infrastructure: This is always a concern for fleets, especially if they have a mixed fleet. Fleets may need to install different charging infrastructure types to support electric and traditional vehicles. Drivers may need to be trained in the specific needs of electric vehicles, such as range limitations and charging procedures. To mitigate this challenge, fleets should provide comprehensive training to all drivers, regardless of the type of vehicle they are operating.

  • Route planning: Fleets may need to plan routes differently for electric and traditional vehicles to ensure that electric vehicles have access to charging stations. This is why it is pivotal that fleets use telematics software that allows them to manage all their vehicles in one spot and help plan accordingly. 

An Ongoing Battle: Electric Trucks & Payload

Payload concerns are a significant challenge for vocational fleets transitioning to electric trucks.

Ad Loading...

“Electric trucks typically have a lower payload capacity than traditional diesel or gasoline-powered trucks due to the weight of the battery pack. This can limit the usefulness of electric trucks for certain types of vocational applications, such as hauling heavy loads or carrying large equipment,” Tramutolo explained.

Manufacturers are developing electric trucks with larger battery packs and higher payload capacities to address this challenge. However, these trucks may cost more upfront than traditional diesel- or gasoline-powered trucks.

“Another solution is to use electric trucks for applications where payload capacity is less of a concern, such as urban delivery or short-haul routes. This can help fleets reduce emissions and operating costs while still meeting their transportation needs,” she added.

Fleets can also work with manufacturers and charging infrastructure providers to develop customized solutions that meet their needs.

“For example, fleets may be able to install additional charging infrastructure to reduce downtime and increase vehicle availability or work with manufacturers to develop custom battery packs that can support higher payload capacities,” she said.

Ad Loading...

Software to the Electric Truck Rescue

Mixed vehicle fleets need one single source of truth for status, location, routing, and utilization. They can also gain visibility across their fleet with diagnostics for electric and internal combustion engine (ICE) vehicles.

Managing a mixed fleet of electric and internal combustion ICE vehicles can seem like a daunting task, but according to Tramutolo, with the right telematics solution, fleets can:

  • Identify: Easily identify electric vehicles among the mixed fleet when viewing a live map.

  • Visualize: Quickly understand the charging status of electric vehicles to help drivers get from one job to the next and schedule their daily routes more effectively.

  • Plan ahead: Monitor charging status and evaluate EV battery percent remaining.

  • Advantage alerts: Prevent downtime and ensure team members aren’t stranded.

  • Insights: Plan and schedule employee workdays based on historical behavior and what affects travel range.

What is Needed for an Electrified Future

The near-time future for vocational fleets will likely be a mixed fleet, including electric and traditional powertrains.

“While electric vehicles offer many benefits, such as reduced emissions and lower operating costs, they may not be suitable, or available, for all types of vocational applications,” Tramutolo explained.

Ad Loading...

However, as battery technology improves and charging infrastructure becomes more widespread, electric vehicles will likely become more viable for a wider range of vocational applications.

“Fleets may also be able to use a mix of powertrains to optimize their operations, using electric vehicles for applications where they are most effective and traditional vehicles for applications where they are better suited,” she added.

Ultimately, the future of vocational fleets will depend on a variety of factors, including advances in technology, changes in regulations, and the specific needs of each fleet.

“Fleets should carefully evaluate their options and develop a strategy that meets their specific needs and goals,” Tramutolo concluded.

Subscribe to Our Newsletter

More Vehicle Insights

A white Kenworth sleeper cab truck featuring Boise Cascade branding and winter-themed graphics is parked on wet pavement overlooking rolling hills beneath a cloudy sky.
Vehicle Insights•by News/Media Release•October 30, 2026

Kenworth T680 Featuring Special Design Will Transport U.S. Capitol Christmas Tree to Washington, D.C.

A Kenworth T680 departed the Nez Perce-Clearwater National Forest in Idaho this week to deliver the 2026 U.S. Capitol Christmas Tree, a 76-foot Engelmann spruce. This marks the 13th year a Kenworth is delivering the tree.

Read More →
White Workhorse electric delivery truck driving along a cobblestone street lined with historic buildings and flags in a Canadian city. The truck features Workhorse branding and an orange logo on its side.
Vehicle Insights•by News/Media Release•October 26, 2026

Workhorse Partners with Tristan Fleet Management to Sell and Service Electric W56 Step Vans in Canada

Workhorse’s first Canadian dealer partnership, with Tristan Fleet Management, builds on five years of selling electric step vans in Canada.

Read More →
A woman wearing a blue GM Cares shirt holds up educational materials while speaking to a group of participants seated at tables during a community outreach or educational workshop.
Vehicle Insights•by News/Media Release•October 26, 2026

GM Launches Manufacturing Futures Under its $50M Commitment to Michigan

General Motors’ new initiative, Manufacturing Futures, will connect 2,800 Michigan middle school students each year with advanced manufacturing education and career pathways.

Read More →
Ad Loading...
Gray Ford Super Duty dual-rear-wheel pickup driving on a road beneath the headline “Ford Super Duty Fleet Guide.”
Vehicle Insights•by Lauren Fletcher•October 23, 2026

Ford Super Duty Fleet Guide Specs Capability and 2027 Updates

Explore 2027 Ford Super Duty fleet specs, gas and diesel engines, towing, payload, configurations, work features, technology, and model-year updates.

Read More →
Work Truck graphic with a truck engine and the text “Rerating GVWR — What Fleets Need to Know.”
Safety & Compliance•by Staff•October 22, 2026

Re-rating Gross Vehicle Weight Ratings (GVWR): Why and How it's Done

Sometimes, it is not in a fleet’s best interests to have a vehicle at a given GVWR. Changing the GVWR to a special value can be done, but the process is complicated.

Read More →
Ram 3500 Heavy Duty pickup truck towing an enclosed cargo trailer along a paved road, showcasing the truck's towing capabilities.
Vehicle Insights•by Lauren Fletcher•October 20, 2026

Which Pickup Trucks Last 250,000 Miles? 2026 Rankings Revealed

Which pickup trucks are most likely to reach 250,000 miles? The 2026 iSeeCars study ranks 12 long-lasting models, with Ram, Toyota, GMC, and Ford among the leaders.

Read More →
Ad Loading...
Interior view of a Peterbilt commercial truck cab featuring a digital instrument cluster, touchscreen infotainment system, steering wheel, dashboard controls, and digital side mirrors, with a winding highway and mountains visible through the windshield.
Vehicle Insights•by News/Media Release•October 19, 2026

Peterbilt Showcasing Transportation Innovations at ATA MCE

Peterbilt showcased Paccar Connect and exhibited several trucks during the American Trucking Associations (ATA) Management Conference & Exhibition (MCE).

Read More →
White Volvo VNX dump truck with illuminated roof lights, rugged tires, and front grille guard parked at a snowy nighttime worksite beside a yellow semi-truck and piles of rocks.
Vehicle Insights•by Wayne Parham•October 14, 2026

Volvo Unveils New VNX Vocational Truck & Off-Road Capable Tractor

Volvo Trucks has launched the VNX, a new vocational truck designed for on- and off-road use, and available in three variants. It is powered by the D13 platform, which delivers up to 540 horsepower and 1,950 pound-feet of torque and is EPA 2027 compliant.

Read More →
Work Truck Weekly Truck Chat Cheat Sheet thumbnail featuring host Lauren Fletcher with blue hair, shrugging against a bold black, blue, and yellow background. Text highlights strike rumors, electric fleet lessons, and GM’s new Duramax, with images of a Republic Services refuse truck, Duramax engine, and Ghostbusters-inspired graphics.
Vehicle Insights•by Lauren Fletcher•October 12, 2026

Truckers’ Strike Rumors, Electric Fleet Lessons, and GM’s New Duramax Lead This Week’s News

Truckers’ strike rumors, Republic Services’ electric fleet lessons, GM’s new 8.3L Duramax, van upfitting, Ford Pro used trucks, and more headline this week’s Truck Chat Cheat Sheet.

Read More →
Ad Loading...
Morgan Olson graphic promoting North America’s Longest Working Step Van Challenge, featuring a white step van, 999,999-mile odometer, durability and performance icons, and “Built to Deliver, Built to Last” messaging.
Vehicle Insights•October 5, 2026

Morgan Olson Launches North America’s Longest Working Step Van Challenge

Morgan Olson has launched North America’s Longest Working Step Van Challenge, a new customer campaign to find the longest-working qualifying Morgan Olson or Grumman step van actively delivering packages for an independent service provider contracted by FedEx.

Read More →