Production Ends at Michigan Truck Plant, Conversion Begins for Small-Vehicle Production
WAYNE, MI – Production operations ended at Ford Motor Company’s Michigan Truck Plant as the last vehicle rolled off the assembly line.
WAYNE, MI – Production operations ended at Ford Motor Company’s Michigan Truck Plant as the last vehicle rolled off the assembly line. The move signals the beginning of the transformation of Michigan Truck Plant to be retooled as car plant to begin producing small, fuel-efficient vehicles in 2010.
“Ford is committed to delivering a balanced product lineup for our consumers,” said Joe Hinrichs, group vice president, Global Manufacturing and Labor Affairs. “The conversion of Michigan Truck Plant represents another step in our transformation plan to meet market demand for smaller, more fuel-efficient vehicles.”
Michigan Truck Plant opened in 1957 as the Wayne Station Wagon Plant. During its more than 50 years of operation, it has produced F-Series trucks, the Ford Bronco, Ford Expedition, and Lincoln Navigator.
Production of the Ford Expedition and Lincoln Navigator will be moved to the Kentucky Truck Plant in Louisville, Ky., with production of the large SUVs slated to begin in the second quarter 2009.
About 1,200 employees were on hand to pay tribute to the plant’s legacy.
“This great workforce produced quality vehicles up to the very last one they built,” said Mike Torolski, plant manager. “We now are focused on our next phase – converting the truck plant to a car plant to begin producing global C-car based vehicles in 2010.”
The heart of Ford’s manufacturing transformation is based on flexible operations, using reprogrammable tooling in body shops, standardized equipment in paint shops and a common-build sequence in final assembly, enabling production of multiple models in one plant.
In 2005, Ford invested $300 million in Michigan Truck to build a new, flexible body shop. That investment will help streamline the conversion to small vehicle production. Ford will make an additional body shop investment of approximately $75 million. This is part of a larger investment planned for the plant. Meanwhile, Ford continues to work with state and local governments on the scope of incentive support.
Michigan Truck is one of three truck and SUV plants in North America that will be converted to build small fuel-efficient compact and subcompact vehicles. The conversion of Cuautitlan (Mexico) Assembly, which currently produces F-Series pickups, is underway to prepare for production of the new Fiesta subcompact car in 2010. Louisville Assembly, home of the Ford Explorer mid-size SUV, is slated to start production of yet more unique small vehicles from the automakers global C-car platform the following year.
More Operations

What Does a Potato Have to Do with Leadership?
From simple process improvements and creative problem-solving to the little moments that strengthen team culture, this conversation dives into the power of unexpected ideas and why innovation doesn't always arrive wrapped in new technology or a major initiative.
Read More →
Looking for a New Podcast for the Road? Start Here!
Looking for a new podcast? Truck Chat delivers fleet leadership insights, industry deep dives, AI discussions, innovations, and real-world stories.
Read More →Did You Know What You Don't See May Be Costing You Big?
As more employees choose personal vehicles (including hybrids and EVs) for business use, companies face new challenges around visibility, insurance, liability, and cost control.
Read More →
Veteran Voices in Fleet | How Military Service Shapes Fleet Leaders
Across every perspective, one message is clear: the experiences gained through military service continue to influence how veterans contribute to the fleet industry every day.
Read More →
The Fleet Lessons That Don’t Show Up on a Spreadsheet
From index cards to predictive maintenance, Robert Martinez shares the hard-earned leadership lessons that shaped nearly 40 years in fleet.
Read More →
People, Leadership & the Skilled Trades Opportunity | Weekly Cheat Sheet
People, data, leadership, and the skilled trades opportunity. See what's shaping fleets today in this week's Truck Chat Weekly Cheat Sheet.
Read More →
Everyone Thinks They’re a Fleet Manager
From oil changes to procurement decisions, fleet work is often underestimated by the very people who depend on it most. Bob Stanton makes the case for why communication, not just technical expertise, is one of the most important leadership skills in fleet.
Read More →
Turning Connected Vehicle Data Into Decisions That Matter
Fleet leaders have more data than ever, but turning that data into clear, actionable decisions remains a challenge. This white paper shows how leading organizations are using connected vehicle data to improve safety, reduce costs, and optimize fleet performance. Learn how to turn insight into action across your fleet.
Read More →
From Military Service to Fleet Leadership | Shades of Fleet
Military service ends, but the lessons don't. Hear how veterans are shaping fleet leadership through adaptability, teamwork, and mission-driven thinking.
Read More →Are You Tracking Your Fleet's True Total Cost of Ownership?
Bobit Business Media surveyed 190 fleet professionals and found that while most fleets are tracking costs, fragmented systems and data gaps are keeping true TCO visibility out of reach. With rising pressure to control spend in an increasingly volatile environment, the gap between what fleets think they know and what the data actually shows is wider than you might expect. See how your peers are managing costs today and where the industry still has room to improve.
Read More →

