Challenges & Solutions for Spec'ing Vans & Trucks
Vehicle spec’ing is a major component of fleet management, and the ability to successfully handle challenges can help make the job a little bit easier for those who manage vans and trucks.

The Safelite AutoGlass fleet operates nationwide to repair or replace vehicle windshields.
Photo courtesy of Safelite AutoGlass
Every day, fleet managers face challenges that impact day-to-day operations. From order-to-delivery (OTD) delays to available vehicle features and ergonomic challenges, fleet managers who operate vans and Class 1-8 trucks must come up with effective solutions to address vehicle spec’ing concerns.
Two fleet managers share their insight and expertise into today’s spec’ing challenges.
Facing Challenges
Long lead times and overall order-to-delivery (OTD) times are causing spec’ing problems for vans, as well as light- and medium-duty trucks, according to George Survant, senior director of Fleet Management for Time Warner Cable, and Erin Gilchrist, fleet director for Safelite AutoGlass.
To help solve the problem of longer lead times when spec’ing vans and light-/medium-duty trucks, Gilchrist employs process/timing maps. “We utilize process/timing maps to back into best order timing to meet delivery needs,” she explained.
In addition, to create a successful process/timing map, Gilchrist noted the importance of collaboration with all parties involved in the supply chain/OTD process. “This includes weekly OTD conference calls with all parties involved to discuss timing, issues, roadblocks, etc., to communicate and resolve any issues,” Gilchrist said.
For fleet managers considering implementing a process/timing map for the first time, Gilchrist provided the following advice: “Get all parties involved together on a call, Web meeting, or on-site, and start with your desired outcomes. Then, work your way back to first steps in the process,” she said.
Another spec’ing-related challenge faced by Survant revolves around vehicle performance and available safety features.

The Time Warner Cable fleet supports the needs of the second-largest telecommunications company in the U.S. (PHOTO: Time Warner Cable)
“For light-duty trucks, a challenge we face is finding advanced drivetrain products with high mpg performance from the OEMs without downsizing into a ‘micro-vehicle,’ ” Survant said. “Also, getting safety options from the manufacturer without having to buy top-of-the line trim packages (such as lane departure warning, for example) is a challenge when spec’ing vans and light-duty trucks,” Survant commented.
Additionally, for medium-duty trucks, Time Warner Cable faces the challenge of getting the weight capacity on the right chassis without having to upscale the truck to a size too large for inner-city deployment. To resolve these challenges, Time Warner Cable connects directly with the OEMs.
“We work with the OEMs to provide advanced drivetrain products (and buy them as soon as they are available). We also provide continuous pressure to down-option their advanced safety products,” Survant explained.
Gilchrist also recommended working directly with OEMs, noting that she resides on the advisory boards of several of her fleet’s major suppliers. “I am on the boards to guide and help influence key issues and initiatives to help match with our fleet needs,” Gilchrist explained.
For vans and light-/medium-duty trucks, one other top challenge Survant faces revolves around group consensus. “We struggle to get drivers and supervisors to agree on a common set of standard configurations for all geographic locations (excluding climate requirements),” he said.
To solve this challenge, Survant focuses on safety and keeping drivers happy. “With the exception of the perennial request for an all 4x4 fleet, we generally option these units up to the greater level of features,” Survant said.
Ergonomic concerns are also top-of-mind when spec’ing trucks.“Finding a way to ensure Time Warner Cable truck operators can safely enter and exit the rear of a medium-duty work truck that doesn’t represent a ‘low-center’ or ‘angle of departure’ is a challenge,” Survant said. “But, we continue to test different strategies for entry and exit of our trucks.”
In the end, be very specific in the analysis of mission requirements using weights and actual loads over operating geographies to determine specifically what a truck or van needs to be capable of over a sustained lifecycle.
“Spend the time building a tailored solution specification that allows you to match the truck to the requirement precisely. Repeat the analysis periodically to ensure that the determining characteristics have not evolved away from your designed vehicle,” Survant recommended.
The Bottom Line
Communication and innovation are the top solutions from Gilchrist of Safelite AutoGlass and Survant of Time Warner Cable to solve spec’ing challenges.
“Innovation and advanced analytics is the key to increased compliance, efficiency, cost, and consumption reductions,” Gilchrist said. “Get on board now while you are still in control of pricing and options!”
And, take the time to do things right. “Spend the time, listen, and observe the work conditions of the employees you build trucks for. While the employees have opinions, the combination of observation and listening may reveal solutions that neither your spec team nor the employees discerned independently,” said Survant of Time Warner Cable.
More Vehicle Research

NTEA Adds Future Truck Summit to Work Truck Week 2027
NTEA is replacing the long-running Green Truck Summit with something new: Future Truck Summit. The event, in collaboration with NAFA Fleet Management Association, is scheduled at the start of Work Truck Week 2027, March 9–12.
Read More →
Ford Fathom Production Takes Shape at Louisville Assembly Plant
Ford is rebuilding Louisville Assembly Plant around an entirely new EV manufacturing process. Here’s how the Universal EV Production System will change the way the Ford Fathom midsize electric truck comes together.
Read More →
Second-Quarter 2026 Commercial Vehicle Data Signals Key Shift in Fleet Turnover and Market Velocity
Work Truck Solutions’ Second-Quarter 2026 Commercial Vehicle Market Analysis reported positive indicators suggesting fleet managers are now rotating aging units, relieving pre-owned inventory friction as business owners move quickly to secure assets.
Read More →
EV Fleet Reality Check: What Operators Wish They Knew Before Electrifying Their Work Vans
Electric work truck upfits bring new compatibility questions. Learn how parts availability, OEM guidance, power demands, and route planning can affect fleet performance.
Read More →
Ford Unveils Name for Under-$29K Midsize Electric Truck
Ford has unveiled the name of its new midsize electric truck: Fathom. It will have a starting MSRP of $28,350, and preorders will begin in early 2027.
Read More →
DTNA Plans to Build New U.S. Manufacturing Facility
Daimler Truck North America plans to build a new, state-of-the-art manufacturing facility in the United States to strengthen its production capabilities across North America. The location has not been disclosed.
Read More →
Recalls You Need to Know About in August 2026
If you have Altec, Autocar, Chrysler, Daimler Truck, Ford, Heil, International, Orange EV, Paccar, Shyft Group, Volvo Trucks, or Wabash vehicles in your fleet, you should check these important recalls issued by the National Highway Safety Administration.
Read More →
DTNA to Close Portland Facility, Move Manufacturing to the Carolinas
Daimler Truck North America will shift production of the Western Star X-series, Freightliner eCascadia, and Freightliner eM2 from its Portland, Oregon, manufacturing facility to its manufacturing operations in the Carolinas.
Read More →
Kenworth T880: Powertrain & Customization Options
Vocational fleets often require trucks tailored to specific applications, and the Kenworth T880 is designed with flexibility in mind. In this video walkaround, Rachel Woods explains how the T880 can be configured to support a broad range of industries and operational requirements.
Read More →
Electrification Incentives: The Acquisition Windfall Fleets Can't Miss
Discover how fleets can use tax credits, grants, rebates, and vouchers to dramatically reduce electric truck and charging infrastructure costs—before today’s funding disappears.
Read More →

